FAQ for Brake Disc Repair
Q: What should be noticed in refinishing Brake Rotor?
A:
The disc brake rotors do not require refinishing as part of routine brake system service. New disc brake rotors do not require refinishing. Before refinishing a brake rotor, the rotor must first be checked for adequate thickness to allow the rotor to be refinished and remain above the minimum allowable thickness after the refinishing specification. Whenever the brake rotor has been separated from the hub/axle flange, you should clean any rust or contaminants from the hub/axle flange and the brake rotor mating surfaces.
By BobGM Specialist
01/11/2022 Q: How to remove the Brake Rotor-Rear?
A:
You should remove the tire and wheel assembly, install a C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad, compress the piston into the caliper bore just enough to allow the caliper to slide away from the rotor, remove the C-clamp, remove the brake caliper and bracket from the vehicle, support the caliper assembly away from the rotor, mark the relationship of the rotor to the hub and remove the brake rotor.
By BobGM Specialist
01/11/2022 Q: What should be cautioned in using the Brake Rotor/Disc?
A:
You should support the brake caliper with heavy mechanic's wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected.
By BobGM Specialist
01/11/2022 Q: How to install the Brake Rotor-Rear?
A:
You should clean any rust or corrosion from the mating surface of the hub/axle flange, use the J 41013, to thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor, inspect the mating surfaces of the hub/axle flange and the rotor, install the brake rotor to the hub/axle flange, install the brake caliper and bracket assembly, install the tire and wheel assembly and lower the vehicle.
By BobGM Specialist
01/11/2022 Q: How to remove the Brake Rotor-Front?
A:
You should remove the tire and wheel assembly, install a C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad, compress the piston into the caliper bore just enough to allow the caliper to slide away from the rotor, remove the C-clamp, remove the brake caliper and the caliper mounting bracket as an assembly from the suspension knuckle and support the assembly with heavy mechanic's wire, or equivalent, ensure that there is no tension on the hydraulic brake flexible hose, mark the relationship of the rotor to the hub and remove the brake rotor.
By BobGM Specialist
01/11/2022 Q: How to install the Brake Rotor-Front?
A:
You should use the J 42450-A thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange, clean any rust or corrosion from the mating surface and mounting surface of the brake rotor, inspect the mating surfaces of the hub/axle flange and the rotor, install the brake rotor to the hub/axle flange, install the tire and wheel assembly and lower the vehicle.
By BobGM Specialist
01/11/2022 Q: What should be cautioned about Brake Rotor Assembled Lateral Runout (LRO) Correction?
A:
The indexing method of correcting assembled LRO is most effective when the LRO specification is only exceeded by a relatively small amount: 0.025-0.127 mm (0.001-0.005 in). Indexing is used to achieve the best possible match of high spots to low spots between related components. The correction plate method of correcting assembled LRO involves the addition of a tapered plate between the brake rotor and the hub/axle flange. The correction plate method can be used to correct LRO that exceeds the specification by up to 0.23 mm (0.009 in). The on-vehicle brake lathe method is used to bring the LRO to within specifications by compensating for LRO while refinishing the brake rotor.
By BobGM Specialist
01/11/2022 Q: What should be cautioned about Brake Rotor Assembled Lateral Runout (LRO) Correction-Correction Plates?
A:
Brake rotor thickness variation must be checked BEFORE checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Brake rotor assembled lateral runout (LRO) exceeding the maximum allowable specification can cause thickness variation to develop in the brake rotor over time, usually between 4 800-11 300 km (3,000-7,000 mi). You can not install used correction plates in an attempt to correct brake rotor assembled lateral runout (LRO) and can not20 stack up, or install more than one correction plate onto one hub/axle flange location, in an attempt to correct brake rotor assembled LRO.
By BobGM Specialist
01/11/2022 Q: What should be cautioned about the Brake Rotor Assembled Lateral Runout (LRO) Correction-On-Vehicle Lathe?
A:
If at any time the brake rotor exceeds the minimum allowable thickness after refinishing specification, the brake rotor must be replaced. If the brake rotor assembled LRO measurement still exceeds the maximum allowable specification, you should refer to Brake Rotor Assembled Lateral Runout (LRO) Correction. If the brake rotor assembled LRO is within specification, you should install the brake caliper and depress the brake pedal several times to secure the rotor in place before removing the J45101-100 and the lug nuts.
By BobGM Specialist
01/11/2022 Q: What should be cautioned about the Brake Rotor Assembled Lateral Runout (LRO) Correction-Indexing?
A:
You should remove the J45101-100 and the lug nuts that were installed during the assembled LRO measurement procedure, inspect the mating surface of the hub/axle flange and the brake rotor to ensure that no foreign particles or debris are remaining, index the brake rotor in a different orientation to the hub/axle flange, hold the rotor firmly in place against the hub/axle flange and install one of the J45101-100 and one lug nut onto the upper-most wheel stud, continue to hold the rotor secure and tighten the lug nut firmly by the hand and install the remaining J45101-1OO and lug nuts onto the wheel studs and tighten the nuts firmly by the hand in a star-pattern.
By BobGM Specialist
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